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August , 2007
Chapter Meeting
Notes :
How to Save Energy in Facilities- By Paul M Martin, PE, CEM & LEED AP, NTAFE presentation August 2nd, 2007
Resources , websites & articles
www.texascenter.org website "10 ways to make your building energy-smart", “ Austin Business Journal, June 2, 2006, by Jared Schoch uFighting Rising Energy Costs Using Data Loggers , by Christopher Dent and Tim Van Slambrouck
uEnergy
Efficient Schools – Energy Modeling as a Design Tool ,
Eric Oliver, P.E., C.E.M, EMO Energy Solutions,LLC
u
Energy Evaluations- A Practical Approach, By Donald Newell, P.E., C.E.M. According to
www.texascenter.org website, “Cooling units offer
the greatest potential gains in efficiency. One third of all the electricity
used by Also, a study by the
University of Texas Center for Energy Studies found that replacing old
refrigerators with high efficiency models offers the greatest single savings
in electrical consumption. The reason is simple: refrigerators run 24 hours
a day, 7 days a week. 1.
Conduct
an energy audit.
It may be useful to do this in three stages. First establish
from a high level energy review what are the likely buildings on a site to
have the best opportunities. Establish what priorities are then whether a budget exists to
accomplish the strategies to save energy. Performance contracting may be an
option for companies or agencies which do not have current available
funding. Enlist
an energy services provider or contractor to conduct an energy audit is the next step a
business can take to evaluate the type and scope of energy-savings
opportunities. Then do a more detailed energy audit typically this would
discover the “no brainer” or “low hanging fruit”. Finally,
do a detailed study
of the systems, the energy consumption or electric bills, historical data
base, gather motor information, system information both electrical and
mechanical. 2. Collect energy
information and use it. Look at whether a new energy procurement strategy
can be provided. Energy
bills should be reviewed
for historical trends, billing errors and rate information. Utilities often provide varying rate structures based on
usage and building type, so businesses should ensure they're receiving the
best rates. Additionally,
the facility manager should be tasked with collecting, analyzing and acting
upon regular reports. 3. Upgrade lighting.
Look at more efficient lights. Lighting systems are responsible for nearly 35 percent of electricity costs in commercial buildings.
Upgrading to energy-efficient lamps and ballasts can decrease energy
consumption by 20 percent to 50 percent. Trade out incandescent lights for compact fluorescent
lighting. Change out T-8 for T-12 fixtures & magnetic ballasts with
electronic ballasts. Use LED fixtures for exit lights. Utilize daylighting,
& turn off lighting when not needed. Some issues may exist with disposal. Mercury has been found
to exist in compact fluorescent lights, but, other lighting may have lead in
it. So it really is a matter of properly disposing of the lighting through
approved agencies & techniques & according to city code requirements
for disposal. 4. Consider
energy-efficient equipment. New technology can drastically reduce energy while making
your building more comfortable and valuable. Even on older HVAC equipment,
new variable-speed technologies can reduce energy
by as much as 30 percent. Use higher SEER ( Seasonal Energy
Efficiency Ratio ) HVAC units. Some commercial equipment now has
units with 15 SEER. Many AC units used for residential units have 22 SEER or
higher. 5. Control HVAC and
lighting. The simplest and most effective energy-saving measures can
come from HVAC and lighting controls. Programmable thermostats and Provide
occupancy sensors sensors should be installed in all spaces, and
whole-building automation systems can control large buildings down to
specific rooms. Provide CO2 sensors, economizer cycles ( enthalpy type ), use
heat recovery. 6. Evaluate the
building envelope for leaks, evaluate insulation. Weather-stripping doors and windows and sealing cracks where
outside air can enter provide almost immediate payback. Adding batt
insulation to roofs and ceilings also can save energy. Leakage from ductwork
joints, elbows and connections can waste up to 30 percent of the energy used
to heat or cool a space. Provide radiant barriers in attics. 7. Manage water usage. Reduce hot-water temperature. Reduce system pressure and
install low-flow toilets and sinks. You can also insulate water pipes in
nonconditioned spaces or when the water is warmer or cooler than room
temperature. Even small water leaks can have an impact on energy costs.
Larger leaks, particularly in non conditioned spaces, must be found &
sealed. 8. Implement
sustainable methods. Take comprehensive approaches to energy savings, including
taking advantage of natural daylight entering buildings through windows to
reduce heating requirements up to 10 percent. At night, shading windows
reduces radiant heat loss from buildings and reflects artificial light back
into the building. 9. Go LEED. The Leadership in
Energy & Environmental Design green building rating system is a
voluntary standard that defines high-performance green buildings. These
structures promote improved employee health and are more profitable to run. There may be some controversial issues relative to ASHRAE
standards & issues such as open windows versus filtration of air through
air intakes that require resolution. The use of energy
modeling has increased significantly due to the growing popularity of
the LEED (Leadership in Energy and Environmental Design) program. The LEED
program, developed by the US Green Building Council (www.usgbc.org),
encourages sustainable and energy efficient design, which is determined by comparing an energy model of the building’s
design with a model of the same building built to ASHRAE 90.1 minimal
efficiency requirements. Although performing a model is required for
LEED buildings, it is a strategy that should be used in all designs, to
ensure the best decisions are being made regarding energy efficiency. Many
years ago, the use of CAD in design was either an expensive add-on or was
not required, now it is generally accepted that all designs use CAD. Currently, energy modeling is either an add-on or is not
required, energy modeling will be as standard a design feature as CAD, and
all new schools will be built to maximize energy efficiency. 10. Change employee
behavior. Employees must be active members in a company's
sustainability and energy-efficiency program. Their efforts can save between
5 percent and 20 percent of a company's energy budget. Bring the CEO into the picture. If he is in tune with plans
and approaches, then likely that all employees will agree. Provide
incentives for employees for new ideas about how to save energy, in the form
of recognition for achievements, in processes that take less energy,
implementation of energy saving activities. There are two aspects to saving energy, one is the management
aspect, the other is the technical aspect. Both must work together in order
to accomplish the desired savings. The first is the cost of proper maintenance. The second is the likelihood
of proper maintenance. Quantitatively,
if each of the smaller fans warrant 1 hour per quarter for misc.
preventative maintenance tasks such as checking the belts, lubricating the
bearings, and visual inspection, and the larger fan requires 4 hours per
quarter, this could lead to a man-power reduction of 184 hours per year. Using
an outside contractor rate of $75/ Hr, this leads to a reduction of
maintenance fees by almost $14,000 per year. Life Cycle Costing should be considered, that is, necessary maintenance costs should not be
omitted, since this makes a
project seem more attractive than it should be. Proper maintenance is necessary over time especially in more complicated control system strategies that tend to change over time due to “tweaks”. These
typically happen for valid reasons such as simplification of control,
perceived improvement of performance, or the elimination of a problem in a
related system. Unfortunately,
these changes are often made without full knowledge of important background
issues that may have been considered during the original design process. The
original features and benefits may be removed during the “tweaking”
process. The point is- it doesn’t take long to forget specific reasons why
something was designed and installed the way that it was and changes to
occur because of it. With the price of crude oil topping $65 per
barrel this year and natural gas prices high as well, it is getting
increasingly expensive to keep the lights on, HVAC systems running, and all
the other loads going. If it weren’t enough for utility rates to be
just plain expensive, they are not always easily understood. Added power
factor penalty and peak demand charges on top of the energy charge can drive
operating costs through the roof. Cost control often boils down to managing electrical loads and
optimizing performance of the entire system. Managing these systems has to
begin with some comprehensive detective work: taking measurements, locating the energy hogs, understanding timing
issues, and then determining–through good, sound data analysis–what is
actually going on. A comprehensive energy management program will then provide
information and direction to reduce demand, contain costs, locate
opportunities to improve equipment performance, identify energy conservation
measures, and curtail use during periods when penalty costs are imposed or
at the request of utility suppliers. Technological advancements have made it easier and more affordable
to collect the data necessary to analyze energy use. Portable data logging
instruments are inexpensive, powerful, easy to use, and robust enough to
take years of rough handling in harsh environments. Some have enhanced
capabilities for remote/real time communications, including communicating
over land or cellular telephone lines or utilizing embedded wired or
wireless Gaining the upper hand on electrical costs in today’s escalating
energy market is only one of many reasons facility
managers employ portable data logging instruments. Others include capturing lost revenues from retail, building, or
department tenants; performing load profiles; energy surveys; verifying cost
savings on capital projects; scheduling preventative maintenance for
compressors, HVAC equipment and motors; and providing sustainability for all
performance measurements. With
reliable data literally in hand, these loggers and the accompanying software
can add significantly to the bottom line of manufacturing companies, schools
and universities, and health care facilities. New
Innovative techniques for Energy Saving i.e., allow reset of the outdoor air flow intake damper from either
measurements in ventilation effectiveness or based on CO2 sensors
determining what intake should be. Of course building pressurization must
also be taken into account so that it can be properly maintained ( if
positive pressure, makeup air must exceed exhaust air requirements ). Static
Pressure Reset. This
involves resetting the Variable Air Volume fan cfm to match the worst zone
flow condition using a VFD. ( variable frequency drive ). Since
1999, ASHRAE Standard 90.11 has required that this setpoint be reset for
systems with direct digital controls (DDC) at the zone level, specifically: Setpoint
Reset. For systems with direct digital control of individual zone boxes
reporting to the central control panel, static pressure setpoint shall be
reset based on the zone requiring the most pressure; i.e., the setpoint is
reset lower until one zone damper is nearly wide open. Note: this can likely
be done in primary-secondary chilled water pumping systems as well. Saves
on the distance & static pressure which saves on operating Horsepower
requirements. Another savings is to cool underfloor next to data center
rather than through the ceiling space. Cascade
chillers ( locate in series ) so that the leaving condenser water
temperature is higher. This leaving water temperature can be utilized for
heating domestic water ( usually 120 deg F ) or heating in lower temperature
( 130 deg F ) heating systems, or such things as reheat where this may be
required ( humidification control ). Condenserless Boilers Boilers
that are designed with corrosion protection so that they may be operated at
a lower temperature. Condensation may occur in the stack because of this
which sometimes becomes corrosive but because of the design of the boiler to
resist corrosion this can be accommodated. This lower temperature system can
also be used for the low temperature heating systems described above, and
also it will lessen heat loss through insulation. Plan to attend our next meeting, a tour of Bass Hall HVAC, in Ft. Worth, Tx. with a lunch afterwards, at Riscky's BBQ. |